MATFAT
Bulk Data Entry Defines material properties for fatigue analysis.
Format
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
MATFAT | MID | UNIT | LENUNIT | ||||||
STATIC | YS | UTS |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SN | SRI1 | B1 | NC1 | B2 | FL | SE | |||
FINDLEY | TFP | MSS1 | MSS2 | MSS3 | MSS4 | A/R |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SPWLD | MSS1 | MSS2 | MSS3 | MSS4 | R | A/R | |||
SR1_SP1 | B1_SP1 | NC1_SP1 | B2_SP1 | FL_SP1 | SE_SP1 | ||||
SR1_SP2 | B1_SP2 | NC1_SP2 | B2_SP2 | FL_SP2 | SE_SP2 | ||||
SR1_SP3 | B1_SP3 | NC1_SP3 | B2_SP3 | FL_SP3 | SE_SP3 |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SMWLD | MSS1 | MSS2 | MSS3 | MSS4 | A/R | ||||
SR1_SM1 | B1_SM1 | NC1_SM1 | B2_SM1 | FL_SM1 | SE_SM1 | ||||
SR1_SM2 | B1_SM2 | NC1_SM2 | B2_SM2 | FL_SM2 | SE_SM2 |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SMWLD | NORMAL | MSSN1 | MSSN2 | MSSN3 | MSSN4 | A/R | |||
SR1_SMN1 | B1_SMN1 | NC1_SMN1 | B2_SMN1 | FL_SMN1 | SE_SMN1 | ||||
SR1_SMN2 | B1_SMN2 | NC1_SMN2 | B2_SMN2 | FL_SMN2 | SE_SMN2 |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SMWLD | SHEAR | MSSSH1 | MSSSH2 | MSSSH3 | MSSSH4 | A/R | |||
SR1_SMSH | B1_SMSH | NC1_SMSH | B2_SMSH | FL_SMSH | SE_SMSH |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SNTBL | REFTYPE | logSE | Nc1 | Nc | FINDLEY | STSTYPE | |||
REFVAL1 | A1 | B1 | A2 | B2 | A3 | B3 | |||
A4 | B4 | A5 | B5 | etc. | |||||
REFVAL2 | A1 | B1 | A2 | B2 | A3 | B3 | |||
A4 | B4 | A5 | B5 | etc. | |||||
REFVAL3 | A1 | B1 | A2 | B2 | A3 | B3 | |||
A4 | B4 | A5 | B5 | etc. | |||||
etc. |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
STFAIL | ALPHA | Nc_stat | b0 | ||||||
HAIGH | A/R | ||||||||
S1 | M1 | S2 | M2 | S3 | M3 | ||||
S4 | M4 | etc. | |||||||
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
STRESS | SCALE | OFFSET |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
EN | Sf | b | c | Ef | np | Kp | Nc | ||
SEe | SEp | SEc | A/R | ||||||
tfp | gfp | bg | cg | CoefKp90 | Coefnp90 | MXLMSTRN | |||
FSParm | BMParm |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
FOS | Tfl | Hss | STHETA | SSHEAR |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
STSGRD | CRTDIS | FKM_aG | FKM_bG | TFKM |
(1) | (2) | (3) | (4) | (5) | (6) | (7) | (8) | (9) | (10) |
---|---|---|---|---|---|---|---|---|---|
SOLDER | Wp | Wcrp | b1w | Cp | b1e |
Definitions
Field | Contents | SI Unit Example |
---|---|---|
MID | Material identification
number that matches the identification number on a MAT1 Bulk Data Entry. No default (Integer > 0) |
|
UNIT | Defines the units of
stress values specified on the YS,
UTS, SRI1,
FL, Sf, and
Kp fields. Refer to Unit Systems for more
information.
|
|
LENUNIT | Unit of length. Refer to
Unit Systems for more information.
|
|
STATIC | Indicates that static material properties are defined in the following fields. | |
YS | Yield strength. 1 (Real > 0.0, or blank) |
|
UTS | Ultimate tensile strength.
1 (Real > 0.0, or blank) |
|
SN | Indicates that fatigue material properties for SN analysis are following. | |
SRI1 | Fatigue strength
coefficient. It is the stress range intercept of the
SN curve at 1 cycle on a log-log scale. No default (Real > 0.0) |
|
B1 | The first fatigue strength
exponent. It can be input in two ways.
No default (Real ≠ 0.0) |
|
NC1 | In one-segment SN curve,
this is the cycle limit of endurance (see NC1 in
Figure 1). In two-segment SN curve, this is the transition point (see NC1 in Figure 3). No default (Real ≥ Nc_stat) |
|
B2 | The second fatigue
strength exponent. It can be input in two ways.
Default = 0.0 (Real) |
|
FL | Fatigue Limit. No damage
occurs if the stress range is less than FL (see
FL in Figure 1 and
Figure 3). 6 (Real ≥ 0.0, or blank) |
|
SE | Standard Error of
Log(N). Default = 0.0 (Real ≥ 0.0) |
|
FINDLEY | Constant k in the Findley
model Default = 0.3 (Real > 0.0) |
|
TFP | Shear Fatigue Strength
coefficient (
) based on range. This value should
be twice the value defined for TFP on the
EN continuation line. Default = Blank (Real > 0.0) |
|
MSSi | Mean Stress Sensitivity
parameters for mean stress correction based on FKM Guidelines. These
are used only if the UCORRECT field of the
STRESS continuation line, on
FATPARM, is set to
FKM/FKM2 or the
MCi fields of the MCORRECT
continuation line, on FATPARM, is set to
FKM. 11
Note: MSS1, MSS3, and
MSS4 can be blank only if all of them
are blank. If one of them is specified, then all four
MSS1, MSS2,
MSS3, and MSS4
should be input.
|
|
A/R |
Defines the interpretation of the defined SN
curve.
|
|
SPWLD | Indicates that the fatigue material properties for spot weld fatigue analysis are to follow. The following seam weld properties are only applicable to the Volvo method. | |
MSSi | Mean Stress Sensitivity
parameters for mean stress correction based on FKM Guidelines. These
are used only if the UCORRECT field of the
SPWLD continuation line on
FATPARM is set to FKM or
FKM2. 11
Note: MSS1, MSS3, and
MSS4 can be blank only if all of them
are blank. If one of them is specified, then all four of
MSS1, MSS2,
MSS3, and MSS4
should be input.
|
|
R | Indicates the Stress
Ratio, R, at which the Spot Weld SN curve is input 2
11 Default = 0.0. or -1.0 |
|
A/R |
Defines the interpretation of the defined SN
curve.
|
|
SR1_SPi | Fatigue strength
coefficient. It is the stress range intercept of
SN curve at 1 cycle in log-log scale. Here i=1, 2, 3 represent sheet 1, sheet 2, and nugget, respectively in spot weld fatigue analysis. For default 12 (Real > 0.0) |
|
B1_SPi | The first fatigue strength
exponent. It is the slope of the first segment of
SN curve in log-log scale. Here i=1, 2, 3 represent sheet 1, sheet 2, and nugget, respectively in spot weld fatigue analysis. For default 12 (Real < 0.0) |
|
NC1_SPi | In one-segment
SN curve, this is the cycle limit of
endurance (NC1 in Figure 1). In two-segment SN curve, this is the transition point (NC1 in Figure 3). Here i=1, 2, 3 represent sheet 1, sheet 2, and nugget, respectively in spot weld fatigue analysis. For default 12 (Real ≥ 1000.0) |
|
B2_SPi | The second fatigue
strength exponent. It is the slope of the second segment of
SN curve in log-log scale. Here i=1, 2, 3 represent sheet 1, sheet 2, and nugget, respectively in spot weld fatigue analysis. Default = 0.0 (Real < 0.0 ) |
|
FL_SPi | Fatigue Limit. No damage
occurs if the stress range is less than FL
(FL in Figure 1 and
Figure 3). 6 Here i=1, 2, 3 represent sheet 1, sheet 2, and nugget, respectively in spot weld fatigue analysis. (Real ≥ 0.0, or blank) |
|
SE_SPi | Standard Error of
Log(N). Here i=1, 2, 3 represent sheet 1, sheet 2, and nugget, respectively in spot weld fatigue analysis. Default = 0.0 (Real ≥ 0.0) |
|
SMWLD | Indicates that the fatigue material properties for seam weld fatigue analysis are to follow. The following seam weld properties are only applicable to the Volvo method. | |
MSSi | Mean Stress Sensitivity
parameters for mean stress correction based on FKM Guidelines. These
are used only if the UCORRECT field of the
SPWLD continuation line on
FATPARM is set to FKM or
FKM2. 11
Note: MSS1, MSS3, and
MSS4 can be blank only if all of them
are blank. If one of them is specified, then all four of
MSS1, MSS2,
MSS3, and MSS4
should be input.
|
|
A/R |
Defines the interpretation of the defined SN
curve.
|
|
SR1_SMi | Fatigue strength
coefficient. It is the stress range intercept of
SN curve at 1 cycle in log-log scale. Here i=1, 2 represent bending SN and membrane SN, respectively in seam weld fatigue analysis. For default 13 (Real > 0.0) |
|
B1_SMi | The first fatigue strength
exponent. It is the slope of the first segment of
SN curve in log-log scale. Here i=1, 2 represent bending SN and membrane SN, respectively in seam weld fatigue analysis. For default 13 (Real < 0.0) |
|
NC1_SMi | In one-segment
SN curve, this is the cycle limit of
endurance (NC1 in Figure 1). In two-segment SN curve, this is the transition point (NC1 in Figure 3). Here i=1, 2 represent bending SN and membrane SN respectively in seam weld fatigue analysis. For default 13 (Real ≥ Nc_stat) |
|
B2_SMi | The second fatigue
strength exponent. It is the slope of the second segment of
SN curve in log-log scale. Here i=1, 2 represent bending SN and membrane SN, respectively in seam weld fatigue analysis. Default = 0.0 (Real ≤ 0.0) |
|
FL_SMi | Fatigue Limit. No damage
occurs if the stress range is less than FL
(FL in Figure 1 and
Figure 3). 6 Here i=1, 2 represent bending SN and membrane SN respectively in seam weld fatigue analysis. (Real > 0.0, or blank) |
|
SE_SMi | Standard Error of
Log(N). Here i=1, 2 represent bending SN and membrane SN respectively in seam weld fatigue analysis. Default = 0.0 (Real ≥ 0.0) |
|
SMWLD | Indicates that the fatigue material properties for seam weld fatigue analysis are to follow. The following seam weld properties are only applicable to the Joint Line method. 15 | |
NORMAL | Flag indicates that the SN curve properties in this block are for Normal Stress. 15 | |
MSSNi | Mean Stress Sensitivity
parameters for mean stress correction for Normal Stress SN curve
based on FKM Guidelines. These are used only if the
UCORRECT field of the
SMWLD continuation line on
FATPARM is set to FKM or
FKM2. 11
Note: MSS1, MSS3, and
MSS4 can be blank only if all of them
are blank. If one of them is specified, then all four of
MSS1, MSS2,
MSS3, and MSS4
should be input.
|
|
A/R | Defines the interpretation
of the defined Normal Stress-based SN curve.
|
|
SR1_SMNi | Fatigue strength
coefficient for Normal Stress-based SN curve. It is the stress range
intercept of SN curve at 1 cycle in log-log scale. Here i=1, 2 represent transverse SN and longitudinal SN, respectively for Normal Stress-based SN curve in seam weld fatigue analysis. For default, 13 (Real > 0.0) |
|
B1_SMNi | The first fatigue strength
exponent for Normal Stress-based SN curve. It is the slope of the
first segment of SN curve in log-log scale. Here i=1, 2 represent transverse SN and longitudinal SN, respectively for Normal Stress-based SN curve in seam weld fatigue analysis. For default, 13 (Real < 0.0) |
|
NC1_SMNi | In one-segment SN curve,
this is the cycle limit of endurance for Normal Stress-based SN
curve (NC1 in Figure 1). In two-segment SN curve, this is the transition point for Normal Stress-based SN curve (NC1 in Figure 3). Here i=1, 2 represent transverse SN and longitudinal SN, respectively for Normal Stress-based SN curve in seam weld fatigue analysis. For default, 13 (Real > Nc_stat) |
|
B2_SMNi | The second fatigue
strength exponent for Normal Stress-based SN curve. It is the slope
of the second segment of SN curve in log-log scale. Here i=1, 2 represent transverse SN and longitudinal SN, respectively for Normal Stress-based SN curve in seam weld fatigue analysis. Default = 0.0 (Real < 0.0) |
|
FL_SMNi | Fatigue Limit for Normal
Stress-based SN curve. No damage occurs if the stress range is less
than FL (FL in Figure 1 and Figure 3). 6 Here i=1, 2 represent transverse SN and longitudinal SN, respectively for Normal Stress-based SN curve in seam weld fatigue analysis. (Real > 0.0, or blank) |
|
SE_SMNi | Standard Error of Log(N)
for Normal Stress-based SN curve. Here i=1, 2 represent transverse SN and longitudinal SN, respectively for Normal Stress-based SN curve in seam weld fatigue analysis. Default = 0.0 (Real > 0.0) |
|
SMWLD | Indicates that the fatigue material properties for seam weld fatigue analysis are to follow. The following seam weld properties are only applicable to the Joint Line method. 15 | |
SHEAR | Flag indicates that the SN curve properties in this block are for Shear Stress. The Shear Stress block is optional for Joint Line Seam Weld method. 15 | |
MSSSHi | Mean Stress Sensitivity
parameters for mean stress correction for Shear Stress SN curve
based on FKM Guidelines. These are used only if the
UCORRECT field of the
SMWLD continuation line on
FATPARM is set to FKM or
FKM2. 11
Note: MSS1, MSS3, and
MSS4 can be blank only if all of them
are blank. If one of them is specified, then all four of
MSS1, MSS2,
MSS3, and MSS4
should be input.
|
|
A/R | Defines the interpretation
of the defined Shear Stress-based SN curve.
|
|
SR1_SMSH | Fatigue strength
coefficient for Shear Stress-based SN curve. It is the stress range
intercept of SN curve at 1 cycle in log-log scale. For default, 13 (Real > 0.0) |
|
B1_SMSH | The first fatigue strength
exponent for Shear Stress-based SN curve. It is the slope of the
first segment of SN curve in log-log scale. For default, 13 (Real < 0.0) |
|
NC1_SMSH | In one-segment SN curve,
this is the cycle limit of endurance for Shear Stress-based SN curve
(NC1 in Figure 1). In two-segment SN curve, this is the transition point for Shear Stress-based SN curve (NC1 in Figure 3). For default, 13 (Real > Nc_stat) |
|
B2_SMSH | The second fatigue
strength exponent for Shear Stress-based SN curve. It is the slope
of the second segment of SN curve in log-log scale. Default = 0.0 (Real < 0.0) |
|
FL_SMSH | Fatigue Limit for Shear
Stress-based SN curve. No damage occurs if the stress range is less
than FL (FL in Figure 1 and Figure 3). 6 (Real > 0.0, or blank) |
|
SE_SMSH | Standard Error of Log(N)
for Shear Stress-based SN curve. Default = 0.0 (Real > 0.0) |
|
SNTBL | Flag to define multiple SN curves 17. | |
REFTYPE | Reference type identifying
the type of multiple SN curve definition.
No default |
|
logSE | Standard Error of
log(Stress) Default = 0.0 (Real > 0.0) |
|
Nc1 | Fatigue transition point.
After this point, fatigue strength is offset by the surface
correction factor. Before this point, fatigue strength is
proportionally reduced. Default = NC (Real > Nc_stat) |
|
Nc | Endurance limit. Number of
cycles at which damage can be considered zero. Default = 1.0E+8 (Real > 1.0E+5) |
|
FINDLEY | Constant k in the Findley
model. Default = 0.3 (Real > 0.0) |
|
STSTYPE | Stress type.
|
|
REFVALi | Reference values for which
each curve is defined. Depending on REFTYPE,
reference values can be either Mean stress, R-ratio or Life. No default |
|
Ai | Depending on
STSTYPE, Ai values can be one of stress
amplitude, stress range, or max stress. No default |
|
Bi | Depending on
REFTYPE, Bi values can be
life (REFTYPE=MEAN or
RRATIO) or mean stress
(REFTYPE=LIFE). No default |
|
STFAIL | Flag indicating that material properties regarding static failure are to follow. | |
ALPHA | Scale factor to determine the stress amplitude threshold to
trigger static failure. The stress amplitude threshold is ALPHA*UTS. Default = 0.9 (0 < Real ≤ 1.0) |
|
Nc_stat | Number of cycles at which static failure transition occurs.
Default = 1000 (0 < Integer < NC1) |
|
b0 | Slope for static failure region. Default = Blank (b0 ≤ 0.0) |
|
HAIGH | Flag indicating that the Haigh diagram is to follow to define static failure region. | |
Si | Stress Amplitude or Stress Range (depending on
A/R field). Default = Blank (Real > 0.0) |
|
Mi | Mean Stress. Default = Blank (Real) |
|
A/R | Determines the interpretation of the SN curve.
|
|
STRESS | Flag indicating that stress scaling and offset parameters are to follow. 26 | |
SCALE | Scale factor to scale stress before damage calculation. Default = 1.0 (Real) |
|
OFFSET | Offset value to offset stress before damage
calculation. Default = 1.0 (Real) |
|
EN | Indicates that fatigue material properties for EN analysis are following. | |
Sf | Fatigue strength
coefficient. No default (Real > 0.0) |
|
b | Fatigue strength
exponent. No default (Real < 0.0) |
|
c | Fatigue ductility
exponent. No default (Real < 0.0) |
|
Ef | Fatigue ductility
coefficient. No default (Real > 0.0) |
|
np | Cyclic strain-hardening
exponent. No default (Real > 0.0) |
|
Kp | Cyclic strength
coefficient. No default (Real > 0.0) |
|
Nc | Reversal limit of
endurance. One cycle contains two reversals. 6
Default = 2.0E8 (Real > 1.0E5) |
|
SEe | Standard Error of Log
(elastic strain). Default = 0.0 (Real ≥ 0.0) |
|
SEp | Standard Error of Log
(plastic strain). Default = 0.0 (Real ≥ 0.0) |
|
SEc | Standard Error of Cyclic
Stress-Strain curve. 25 Default = 0.0 (Real ≥ 0.0) |
|
A/R | Defines the interpretation
of the defined EN curve.
|
|
tfp | Shear Fatigue Strength
coefficient (
) based on amplitude. This value
should be one half of the value defined for tfp
on the SN continuation line. Default = Blank (Real > 0.0) |
|
gfp | Shear Fatigue Ductility
coefficient (
) Default = Blank (Real > 0.0) |
|
bg | Shear Fatigue Strength
exponent (
) Default = (Real ≤ 0.0) |
|
cg | Shear Fatigue Ductility
exponent (
) Default = (Real ≤ 0.0) |
|
CoefKp90 | Coefficient value (see
Plasticity model for strain-based Fatigue Analysis in the User
Guide). Default = 1.2 (Real > 0.0) |
|
Coefnp90 | Coefficient value (see
Plasticity model for strain-based Fatigue Analysis in the User
Guide). Default = 1.0 (Real > 0.0) |
|
MXSTRN | Maximum Strain value for
Strain-Life Approach. The default value is 0.02 (corresponds to 2%
strain). In multiaxial fatigue analysis, this value is used as maximum allowable strain in the plasticity model regardless of whether the load is proportional or non-proportional. If accumulated strain is greater than this value, OptiStruct does not calculate actual damage but assigns a larger value of damage (10.0). In uniaxial fatigue, 10% of this value (0.2% by default) is used as maximum possible strain amplitude. If strain amplitude is greater than 10% of this value, a warning message will be issued. Actual damage is still calculated. Default = 0.02 (Real > 0.0) 14 |
|
FSParm | Constant k for the
Fatemi-Socie model. Default = 0.3 (Real ≥ 0.0) |
|
BMParm | Constant S for the
Brown-Miller model. Default = 1.0 (Real ≥ 0.0) |
|
FOS | Indicates that material properties for factor of safety analysis are defined in the following fields. | |
Tfl | Torsion fatigue limit. A
Real or Integer value can be specified. If an integer is input, then
it references the ID of a TABLES1 Bulk Data Entry
that defines the intersection points. The X-values represent
Hydrostatic Pressure, and Y-values represent Shear. 10 No default (Real > 0.0 or Integer) |
|
Hss | Hydrostatic stress
sensitivity. No default (Real > 0.0) |
|
STHETA | Safe zone angle. If the
angle of a point in the domain is lower than the Safe zone angle, it
is considered safe (FOS is 1.0e20). 10 Default = 0.0 (Real ≥ 0.0) |
|
SSHEAR | Shear Threshold for the
Safe zone. If the microscopic shear stress is lower than this value,
it is considered safe (FOS is 1.0e20). 10 Default = 0.0 (Real ≥ 0.0) |
|
STSGRD | Indicates that material properties for stress gradient effect are defined in the following fields. | |
CRTDIS | Critical Distance for
Critical Distance method in Stress Gradient Effect.
(Real) |
|
FKM_aG |
value in FKM stress gradient effect.
Default = 0.5 (Real) |
|
FKM_bG |
value in FKM stress gradient effect.
Default = 2700 (Real) |
|
TFKM | TABLES1
ID to define notch correction factor with respect to the related
stress gradient in FKM stress gradient effect. If
TFKM is specified, the relationship between
related stress gradient and notch factor defined by
TFKM takes precedence over
FKM_aG and FKM_bG.
Default = Blank (Integer) |
|
SOLDER | Optional continuation line to define solder fatigue material property data. | |
Wp | Plastic work density for
Failure in DIFFCTE method. 16 Default = 0.0019 (Real > 0.0) |
|
Wrcp | Creep energy density for
failure in SYEDW method. 24 Default = 0.0019 (Real > 0.0) |
|
b1w | Exponent of SYEDW
method. Default = -1.0 (Real) |
|
Cp | Inverse of creep ductility
in SYEDEPS method. 24 Default = 0.0513 (Real > 0.0) |
|
b1e | Exponent of
SYEDEPS method. Default = -1.0 (Real) |
Figures
Comments
- UTS or YS is used in mean stress correction (SN) and surface finish correction (SN and EN). If both UTS and YS are defined, UTS will be used. It is not allowed that both UTS and YS are blanks.
- SN data defined in
the MATFAT card is expected to be obtained from standard
experiments that are fully reversed tests on mirror-polished specimens. Fully
reversed tests imply that the stress ratio (
) is equal to -1.0. Therefore, any SN curve input
on MATFAT entry should be obtained with a stress ratio
(R) equal to -1.0.Note: Only in the case of Spot Weld SN curve, the R field on the SPWLD continuation line can be used to indicate the stress ratio at which the input SN curve is obtained.
- In SN approach,
including Spot Weld and Seam Weld, OptiStruct
calculates damage based on the Stress Range. If the SN curve
is defined based on Stress Amplitude, OptiStruct
converts the Amplitude-based SN curve to a Range-based
SN curve. ECHO will print the converted
SN curves. SN curves are defined in
Stress range - Cycle form. Stress range is the algebraic difference between the
maximum and minimum stress in a cycle. SN curve is expressed
as:Where,
- Stress range
- Fatigue strength coefficient
- Cycle number
- Fatigue strength exponent
Note: For a special case, wherein the following two conditions are satisfied for SN Fatigue (Uniaxial and Multiaxial):- SRI1 is greater than 2*UTS, and
- Stress amplitude after mean stress correction is greater than
90% of UTS.
Then, the equation used to calculate Fatigue Damage and Life is different from the SN curve mentioned above. Therefore, you may notice a sudden increase in the value of damage for an element when the above two conditions are satisfied for it. This is done to allow for the higher possibility of failure when the corrected mean stress is so close to UTS of the material, and additionally takes into account the situation where the value of SRI1 is extremely high (greater than 2*UTS).
- In EN approach,
OptiStruct calculates damage based on the Strain
Amplitude. If the EN curve is defined based on Strain Amplitude, OptiStruct converts the Range-based EN
curve to an Amplitude-based EN curve. ECHO will print the
converted EN curves. EN curves are defined
in Strain amplitude - Reversal form. Strain amplitude is half of the algebraic
difference between the maximum and minimum strain in a cycle, and one strain
cycle contains two reversals. EN curve is expressed as:
Where,
- Strain amplitude
- Fatigue strength coefficient
- Young's modulus
- Cycle number
- Fatigue strength exponent
- Fatigue ductility coefficient, and c is the fatigue ductility exponent
- Empirical formula can be used to
estimate SN/EN data from ultimate tensile
strength (UTS) and Young's modulus (
):
Table 1. Estimated SN Data from Empirical Formula*(* Source: Yung-Li Lee, Jwo. Pan, Richard B. Hathaway and Mark E. Barekey. Fatigue testing and analysis: Theory and practice, Elsevier, 2005) Material SRI1 b1 Nc1 b2 Steel 4.263*UTS -0.125 1E6 0.0 Aluminum alloys (UTS<336MPa) 2.759*UTS -0.062 5E8 0.0 Aluminum alloys (UTS≥336MPa) 0.131*UTS1.526 0.379-0.175*log(UTS) 5E8 0.0 Table 2. Estimated EN Data from UTS and E**(** Source: Anton Baumel and T. Seeger, Materials Data for Cyclic Loading, Elsevier, 1990) Unalloyed and Low-Alloy Steels Aluminum and Titanium Alloys 1.5*UTS 1.67*UTS -0.087 -0.095 0.59 0.35 c -0.58 -0.69 K' 1.65*UTS 1.61*UTS n' 0.15 0.11 - For one-segment SN
curve (b2=0.0), if FL is blank, the
fatigue limit is the stress range at Nc1. If both
Nc1 and FL are defined, the more
conservative value (larger damage) will be used (Figure 1).
For two-segment SN curve, if FL is blank, the fatigue limit is 0.0.
When fatigue optimization is performed, fatigue limit FL of SN data and reversal limit Nc of EN data will be ignored in order to get continuous changes in fatigue results when stress/strain changes.
- If tfp or gfp are not available, OptiStruct calculates this automatically. See Fatemi-Socie Model in the User Guide.
- Although tfp is defined in EN, it can be used both in EN (FS model) and SN (Findley). tfp should be defined based on the amplitude.
- If tfp is not defined for SN, OptiStruct calculates this automatically. See Findley Model in the User Guide.
- The Tfl field can be used to define either a value (constant slope) or a table (multiple slopes) to specify the Failure zone. Additionally STHETA and SSHEAR fields can be used to determine safe-zones for FOS calculation.
- See Mean Stress Correction in the Fatigue section of the User Guide for more information.
- If SRI_SPi,
B1_SPi, and NC1_SPi are not defined
for Spot Weld Fatigue, then the following values are used as the default for the
SN curve.
- Sheet 1: SRI_SP1=28218.0 MPa, B1_SP1=-0.34, NC1_SP1=2000000.0
- Sheet 2: SRI_SP2=28218.0 MPa,
B1_SP2=-0.34,
NC1_SP2=2000000.0
These default SN curves are based on a stress ratio (R) equal to 0.0
Only sheet damage (sheet 1 and sheet 2) at spot weld locations will be analyzed regardless of the value of SPTFAIL field on PFATSPW entry.
Mean stress correction for R=0.0 will be carried out using FKM guidelines regardless of the value of CORRECT field on SPWLD continuation line on FATPARM entry.
- If SRI_SWi,
B1_SWi, and NC1_SWi are not defined
for Seam Weld Fatigue, then the following values are used as the default for the
SN curve.
- Bending SN curve: SRI_SW1=3254.0 MPa, B1_SW1=-0.1429, NC1_SW1=2000000.0
- Membrane SN curve: SRI_SW2=6094.0 MPa,
B1_SW2=-0.2270,
NC1_SW2=2000000.0
These default SN curves are based on a stress ratio (R) equal to -1.0
- In uniaxial fatigue, the calculated damage needs further checking, because the excessive strain implies that original analysis (static or transient) result could be beyond linear range.
- For the Joint Line Seam Weld method,
two SN curve blocks are available for input.
The first block (starting from field NORMAL on the SMWLD continuation line), defines the SN curves based on Normal Stress. There are two SN curve lines for this, the first is for Transverse Stress SN curve, and the second is for Longitudinal Stress SN curve. The Transverse Stress SN curve is mandatory, while the Longitudinal Stress SN curve is optional (if not input, then Fatigue Damage/Life is not calculated for Longitudinal Stress).
The second block (starting from field SHEAR on the SMWLD continuation line), defines the SN curve based on Shear Stress. This second block is optional (if not input, then Fatigue Damage/Life is not calculated for Shear Stress).
- The default value for the SnAgCu solder is in MPa units.
- SNTBL continuation line defines multiple SN curves/Haigh diagram for stress-life approach. Only one instance of SNTBL is allowed in a MATFAT entry.
- SNTBL option is supported in uniaxial and multiaxial fatigue. It is generally supported for static, transient, and vibration load fatigue (including random, sine-sweep, sine-on-random, sine-sweep-on-random, etc.).
- If a single Haigh diagram is defined, no damage will be calculated. Damage will be reported as 0.0. Only safety factor will be calculated if FOS output is requested.
- If multiple SN curves/Haigh diagrams are defined, safety factor is calculated with an internally created target Haigh diagram.
- If multiple SN curves are defined, and mean stress correction is not INTPLTN, an SN curve with stress ratio =-1 or mean stress =0 must be specified.
- If multiple Haigh diagrams are defined, mean stress correction must be INTPLTN.
- In multiaxial SN, any mean stress correction for tensile stress (FKM or GOODMAN) will trigger INTPLTN for damage due to tensile stress if multiple SN curves/Haigh diagrams are defined.
- The default value if for SnAgCu solder represented by the hyperbolic creep material. The default value for Wcrp is in MPa units. In damage calculation, the default value for Wcrp is converted to that of user-defined stress units in FATPARM.
- The Standard Error of Cyclic
Stress-Strain curve is defined via the SEc field for EN
fatigue. The value of SEc is used to modify the cyclic
strength coefficient as:
- Cyclic strenght coefficient.
- Strain Cyclic hardening exponent.
- z
- z value of normal distribution calculated using the certainty of survival.
- The updated stress value is
calculated as follows after SCALE and
OFFSET are applied. The unit of OFFSET
is the same as the stress unit defined on the MATFAT entry.
This feature is currently not supported for vibrational fatigue and Dang Van.
updated combined stress = combined stress*SCALE + OFFSET
updated combined strain = combined strain*SCALE + OFFSET/E
- Temperature-dependent Haigh Diagrams are supported via the MATFATT Bulk Data Entry.
- This card is represented as a material in HyperMesh.