Non-Meshed Coil

Analysis > Magnetostatic Integral Loads > Non-Meshed Coil

What is a Non-Meshed Coil

A Non-Meshed Coil is a 3D graphical entity of circular, rectangular or more complex shape, which superposes to the mesh and is independent from it.

The computation of the magnetic field created by the distribution of current is then carried out using the Biot and Savart formula in an analytic or semi-analytic way.

A Non-Meshed Coil is not a part of the geometry, i.e. it is not formed of points, lines, faces and volumes. Therefore, it will not be taken into account by the geometric construction and the mesh generator. You can describe it before or after generating the mesh.

The Non-Meshed Coil is a load and constraint available on all 3D magnetic solutions.



Note: See Coils modeling for more explanations about the different possibilities of modelling of coils.

Interest and limitation of Non-Meshed Coils

The main interest of using Non-Meshed Coils is to improve the performance of meshing and solving processes.

The main limitation of using Non-Meshed Coils is that the simulation is less precise than using meshed coil (no proximity effect, no skin effect). Also, it is not possible to post process local quantities on the Non-Meshed Coils.

Types of Non-Meshed Coils

The different types of Non-Meshed Coils available through the submenu of the Non-Meshed Coil... button are:

  • Four predefined shape coils with circular or rectangular shape and with disc or rectangular section:
    Circular coil with disc section Circular coil with rectangular section Rectangular coil with disc section Rectangular coil with rectangular section








    Here is an example of Circular Non-Meshed Coil with rectangular section on a linear actuator:

Non-Meshed Coil geometrical definition

To understand the description of the coils, it is necessary to define the concepts of coil path and section (see figure below).

The coil path line is the line that defines the shape of the coil. It is also called the neutral axis.

For the predefined shape coils, the coil path line is defined as following:
  • For the circular shape, through a radius value between the center and the coil path line
  • For the rectangular shape, through a height and a width values taken between two outermost points on the coil path line, on the two directions
    Note: Images are available in next section.

The section is the surface of the coil perpendicular to the coil path line.

The coil path line passes by the center of gravity of the section.

For predefined coils, the section can be either disc or rectangular.
Note: Images are available in next section.

How to create and modify a coordinate system

The coordinate system creation is needed to define the direction and the position of some types of Non-Meshed Coils: Rectangular.

In the workflow ribbon bar, the following buttons allow to Create and Transform coordinate systems:

To create rectangular Non-Meshed Coils, a coordinate system is required.

By default, Global coordinate system is taken.

If the Global coordinate system is not suitable, a new local coordinate system must be created by using first Create command.

This command allows to create a rectangular or cylindrical coordinate system (spherical is not managed yet for Non-Meshed Coils) by picking meshed geometrical entities (nodes, meshed edge, meshed face,…).

Here is the Create coordinate system dialog box:

For more details, please refer to the documentation on coordinate systems Create

Once the coordinate system creation done, it is possible to Transform the created coordinate system either by translation or rotation.

The Transform command allows either to modify a coordinate system or to duplicate it by translation or rotation.

Here is the Transform coordinate system dialog box:

For more details, please refer to the documentation on coordinate systems Transform.

Predefined shape Non-Meshed Coils dialog box for MSIM solutions

Predefined shape Non-Meshed Coils are defined by two coil path shapes: circular or rectangular and two section shapes: disc or rectangular.

Here are two dialog boxes to get an overview of all the possible inputs:

  • For MSIM solutions:

    Circular coil with rectangular section

    Rectangular coil with disc section









Each Non-Meshed Coil is defined by geometrical and physical inputs.

The direction and position of the predefined shape Non-Meshed Coil are defined differently for rectangular and circular shape:
  • For circular shape coil:
    • Define axis: definition of the coil axis direction. The axis is picked graphically.
    • Coil center: definition of the coil center by entering its coordinates values in the global coordinate system.
  • For rectangular shape coil:
    • Coordinate system: Selection of the coordinate system. The Z axis of the coordinate system defines the coil axis. The coil is centered on the coordinate system center.

      By default, Global coordinate system is taken.

      Note: If the Global coordinate system is not suitable, a new local coordinate system must be created. For more details on coordinate system creation and modification, please refer to the section How to create and modify a coordinate system above.
Once the coil orientation and position is defined, the coil path line inputs are entered:
  • For circular shape coil: Enter the Coil radius value defined by the distance between the coil center point and the coil path line.
  • For rectangular shape coil:
    • Enter the coil Height and Width values defined by the distance between two outermost points of the coil path line, on both directions. The height corresponds to coordinate system Y axis direction, the width to X axis direction.
    • Enter the Coil fillet radius value to create a fillet on each coil corner.
Circular coil (rectangular section) Rectangular coil (disc section)


After the coil path line definition, the coil section is defined:
  • Disk section is defined by Coil section radius value
  • Rectangular section is defined by Coil section height and Coil section width . The height corresponds to coil axis direction and the width to the other direction.
Circular section Rectangular section


Note: On the non-meshed coil preview, the dimensions are displayed to help the geometrical definition.

Once the geometrical definition done, the physical inputs are entered:

  • Current value:

    The value of current flowing in the coil

  • Number of turns:

    The number of turns of the coil

  • Coil current orientation / Reverse orientation:

    By default a current orientation is proposed (please see the preview). It is possible to reverse it.

When clicking on Ok, the Non-Meshed Coil load and constraint entity is created in the solution Loads and Constraints data tree.

Motion

In a device, bodies can move but also Non-Meshed Coils can move.

User can define the motion for both bodies and Non-Meshed Coils in the Motion load and constraint:

  • In MSIM:

    Note: Rotating Motion cannot be associated to Non-Meshed Coils.

For more details on Motion load and constraint, please read Motion.

How to duplicate a Non-Meshed Coil

The Non-Meshed Coil duplication can be really helpful to earn coil definition time.

The duplication is available on the right-click on a Non-Meshed Coil entity through Duplicate button:

When clicking on Duplicate, a new Non-Meshed Coil entity is created with a name corresponding to the initial Non-Meshed Coil name with "_IDNumber" ("_1" or "_2" or etc.).

The common workflow with the duplication is to:

  • Create a Non-Meshed Coil
  • Duplicate it
  • Edit the duplicated Non-Meshed Coil to modify the coordinate system for rectangular coils or the center coordinates for circular coils

Limitations

Here are the current limitations about Non-Meshed Coils:

  • The workflow to define a coordinate system is not optimal. Improvements are planned.
  • The Non-Meshed Coil preview needs to be improved:

    • No dimensions display on the graphic to help the geometrical inputs entering
    • No visualization of the Non-Meshed Coil preview in the post processing except while the dialog box is opened.
  • Not possible to transform meshed coils (defined with bodies) to Non-Meshed Coil and vice versa
  • For MSIM solutions, Rotating Motion cannot be associated to Non-Meshed Coils