Relative Wear Model

The Relative Wear contact model is used to identify regions of high impact (normal) and abrasive (tangential) wear on the equipment within a simulation.

The wear is calculated based on the relative velocity and associated forces between the bulk material and the equipment. You can use the data from this model to identify the areas where wear is occurring. While it gives quantitative values for contrast between two or more design iterations, it does not explicitly calculate the rate of material removal.

The four relative wear properties are Normal Cumulative Contact Energy, Tangential Cumulative Contact Energy, Normal Cumulative Force and Tangential Cumulative Force. Normal and Tangential Energy measure the cumulative energy due to material impacting and sliding respectively.

E n = F n V n δ t w h e n V n < 0 MathType@MTEF@5@5@+= feaahyart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamyramaaBa aaleaacaWGUbaabeaakiabg2da9maaqaeabaWaaqWaaeaacaWGgbWa aSbaaSqaaiaad6gaaeqaaOGaamOvamaaBaaaleaacaWGUbaabeaaki abes7aKnaaBaaaleaacaWG0baabeaaaOGaay5bSlaawIa7aaWcbeqa b0GaeyyeIuoakiaaykW7caWG3bGaamiAaiaadwgacaWGUbGaaGPaVl aadAfadaWgaaWcbaGaamOBaaqabaGccqGH8aapcaaIWaaaaa@4F98@

Where Vn is the normal relative velocity and is negative in a loading situation.

E t = F t V t δ t MathType@MTEF@5@5@+= feaahyart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamyramaaBa aaleaacaWG0baabeaakiabg2da9maaqaeabaWaaqWaaeaacaWGgbWa aSbaaSqaaiaadshaaeqaaOGaamOvamaaBaaaleaacaWG0baabeaaki abes7aKnaaBaaaleaacaWG0baabeaaaOGaay5bSlaawIa7aaWcbeqa b0GaeyyeIuoakiaaykW7aaa@4697@

Where Vt is the tangential relative velocity.

F n c = F n MathType@MTEF@5@5@+= feaahyart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamOramaaBa aaleaacaWGUbGaam4yaaqabaGccqGH9aqpdaaeabqaamaaemaabaGa amOramaaBaaaleaacaWGUbaabeaaaOGaay5bSlaawIa7aaWcbeqab0 GaeyyeIuoakiaaykW7aaa@4296@

When

V n 1 < 0 a n d V n > 0 MathType@MTEF@5@5@+= feaahyart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamOvamaaBa aaleaacaWGUbGaeyOeI0IaaGymaaqabaGccqGH8aapcaaIWaGaaGPa VlaadggacaWGUbGaamizaiaaygW7caaMc8UaamOvamaaBaaaleaaca WGUbaabeaakiabg6da+iaaicdaaaa@4687@

The Fnc is the cumulative peak forces of the different contacts occurring on a Geometry element. 

F t c = F t MathType@MTEF@5@5@+= feaahyart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaGaamOramaaBa aaleaacaWG0bGaam4yaaqabaGccqGH9aqpdaaeabqaamaaemaabaGa amOramaaBaaaleaacaWG0baabeaaaOGaay5bSlaawIa7aaWcbeqab0 GaeyyeIuoaaaa@410D@

Interaction Configurable Parameters Position
Particle to Particle None Last
Particle to Geometry Indicates the Record Relative Wear (On/Off).The Relative Wear model is a way of identifying regions of high impact (normal) and abrasive (tangential) wear on the equipment within a simulation. It is calculated based on the relative velocity and associated forces between the bulk material and the equipment. This model provides you with additional data to indicate regions in which wear is taking place. Whilst it provides quantitative values for comparison between two or more design iterations, it does not determine an explicit material removal rate. Last
Note:
  • The tangential cumulative force is dependent on the Time Step that you select. The smaller the Time Step, the larger the cumulative force.
  • The Relative Wear model does not take into account the size of each element so a large variation in mesh sizing might produce unexpected results.