Apply a 5-axis milling constraint when a 5-axis milling machine will be used.

“5-axis” refers to the number of directions in which the cutting tool can move. On a 5-axis machining center, the cutting tool not only moves along the x, y, and z linear axes, but also rotates about the x- and z-axes. This allows the tool to approach the workpiece from any direction, allowing complex shapes to be machined. The geometry that can be machined is constrained by the tool dimensions and subsequent machining access. The access angle or tool dimensions must also be defined.

Apply a 5-Axis Milling Constraint

Apply a spherical draw direction, used when a machining tool needs a center of a sphere to remove material.

  1. On the Structures ribbon, select the Draw Direction tool on the Shape Controls icon.

  2. Select the Milling tool on the secondary ribbon.

  3. Click a design space to apply a 5-axis milling constraint to one or more parts of interest.
    A microdialog appears, along with a set of three blue orthogonal planes.

  4. You can define the tooling dimensions by selecting either Access Angle Parameters or Drill Bill Diameters from the rightmost dropdown in the microdialog:

    • Access Angle Parameters: Define the access angle by defining the Access Radius and the Access Depth, where the angle is r/d.

    • Drill Bill Diameters: Define the dimensions of the milling bit and head by entering the Tool Radius, Tool Length, and Clamp Radius.

  5. Optional: Click Obstacles on the microdialog to designate parts as obstacles for the machining. These parts will prevent tool access through them.
    For more information, see Obstacles.
  6. Right-click and mouse through the check mark to exit, or double-right-click.

Milling Examples

Pumping Housing Optimization

Figure 1. Milling Constraint with Non-Design Structure Defined as Obstacle

Figure 2. Optimized Shape with 5-Axis Milling Constraint Applied—Note the Lack of Undercuts

Figure 3. Final Realized Geometry