Crack Growth Mechanism

Figure 1.


The crack tip geometry and averaged stresses over individual elementary material blocks

Figure 2.


A crack and the discrete elementary material blocks

The idealized crack tip geometry and the discrete structure of a material 1.

The following assumptions were applied in this method:
  • The material is assumed to be composed of identical elementary material blocks of a finite dimension ρ * MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqaHbpGCcaGGQaaaaa@3885@ in Figure 1 and Figure 2
  • The fatigue crack can be analyzed as a sharp notch with a finite tip radius of dimension ρ * MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqaHbpGCcaGGQaaaaa@3885@
  • The material cyclic and fatigue properties used in the crack growth model are obtained from the Ramberg-Osgood cyclic stress strain curve
    Figure 3.


    and the strain-life(eN) fatigue curve
    Figure 4.


  • The number of cycles N MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacaWGobaaaa@36EA@ to failure of the first elementary material block at the crack tip can be determined from the strain-life fatigue curve (Figure 4) by accounting for the stress-strain history at the crack tip and by using the Smith-Watson-Topper (SWT) fatigue damage parameter and Miner rule. Once accumulated damage reaches 1, N MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacaWGobaaaa@36EA@ is a summation of life ( 1 / D i MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacaaIXaGaai4laiaadseacaWGPbaaaa@393C@ ) of found cycles.
    Figure 5.


  • The fatigue crack growth rate can be determined as the average fatigue crack propagation rate over the elementary material block of the size ρ * MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqaHbpGCcaGGQaaaaa@3885@ .
    Figure 6.


With the above assumptions and average linear stress over the elementary block with the size ρ * MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqaHbpGCcaGGQaaaaa@3885@ , the following crack growth equations can be derived to calculate crack growth 1:
Figure 7.


Where,
K m a x , t o t MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacaWGlbWdamaaBaaaleaapeGaamyBaiaadggacaWG4bGaaiilaiaa dshacaWGVbGaamiDaaWdaeqaaaaa@3DAC@
Total maximum stress intensity factor
Δ K t o t MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqqHuoarcaWGlbWdamaaBaaaleaapeGaamiDaiaad+gacaWG0baa paqabaaaaa@3B8D@
Total stress intensity range
Δ K t h MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqqHuoarcaWGlbWdamaaBaaaleaapeGaamiDaiaadIgaa8aabeaa aaa@3A8D@
Threshold stress range
Figure 8.


Piece-wise linear crack growth equation where total driving force Δ κ = K m a x , t o t p ( Δ K t o t ) 1 p MathType@MTEF@5@5@+= feaahGart1ev3aaatCvAUfeBSjuyZL2yd9gzLbvyNv2CaerbuLwBLn hiov2DGi1BTfMBaeXatLxBI9gBaerbd9wDYLwzYbItLDharqqtubsr 4rNCHbGeaGqiVu0Je9sqqrpepC0xbbL8F4rqqrFfpeea0xe9Lq=Jc9 vqaqpepm0xbba9pwe9Q8fs0=yqaqpepae9pg0FirpepeKkFr0xfr=x fr=xb9adbaqaaeGaciGaaiaabeqaamaabaabaaGcbaaeaaaaaaaaa8 qacqqHuoarcqaH6oWAcqGH9aqppaWaaeWaaeaapeGaam4sa8aadaWg aaWcbaWdbiaad2gacaWGHbGaamiEaiaacYcacaWG0bGaam4Baiaads haa8aabeaaaOGaayjkaiaawMcaamaaCaaaleqabaWdbiaadchaaaGc paGaaiika8qacqqHuoarcaWGlbWdamaaBaaaleaapeGaamiDaiaad+ gacaWG0baapaqabaGccaGGPaWaaWbaaSqabeaapeGaaGymaiabgkHi Tiaadchaaaaaaa@4E8A@ .