BearingFriction

Coulomb friction in bearings

    BearingFriction

Library

Modelica/Mechanics/Rotational/Components

Description

This element describes Coulomb friction in bearings,i.e., a frictional torque acting between a flange and the housing.The positive sliding friction torque "tau" has to be definedby table "tau_pos" as function of the absolute angular velocity "w".E.g.

       w | tau      ---+-----       0 |   0       1 |   2       2 |   5       3 |   8

gives the following table:

   tau_pos = [0, 0; 1, 2; 2, 5; 3, 8];

Currently, only linear interpolation in the table is supported.Outside of the table, extrapolation through the lasttwo table entries is used. It is assumed that the negativesliding friction force has the same characteristic with negativevalues. Friction is modelled in the following way:

When the absolute angular velocity "w" is not zero, the friction torqueis a function of w and of a constant normal force. This dependencyis defined via table tau_pos and can be determined by measurements,e.g., by driving the gear with constant velocity and measuring theneeded motor torque (= friction torque).

When the absolute angular velocity becomes zero, the elementsconnected by the friction element become stuck, i.e., the absoluteangle remains constant. In this phase the friction torque iscalculated from a torque balance due to the requirement, thatthe absolute acceleration shall be zero. The elements beginto slide when the friction torque exceeds a threshold value,called the maximum static friction torque, computed via:

   maximum_static_friction = peak * sliding_friction(w=0)  (peak >= 1)

This procedure is implemented in a "clean" way by state events andleads to continuous/discrete systems of equations if friction elementsare dynamically coupled which have to be solved by appropriatenumerical methods. The method is described in(see also a short sketch in UsersGuide.ModelingOfFriction):

Otter M., Elmqvist H., and Mattsson S.E. (1999):
Hybrid Modeling in Modelica based on the Synchronous Data Flow Principle. CACSD'99, Aug. 22.-26, Hawaii.

More precise friction models take into account the elasticity of thematerial when the two elements are "stuck", as well as other effects,like hysteresis. This has the advantage that the friction element canbe completely described by a differential equation without events. Thedrawback is that the system becomes stiff (about 10-20 times slowersimulation) and that more material constants have to be supplied whichrequires more sophisticated identification. For more details, see thefollowing references, especially (Armstrong and Canudas de Wit 1996):

Armstrong B. (1991):
Control of Machines with Friction. Kluwer Academic Press, Boston MA.
Armstrong B., and Canudas de Wit C. (1996):
Friction Modeling and Compensation. The Control Handbook, edited by W.S.Levine, CRC Press, pp. 1369-1382.
Canudas de Wit C., Olsson H., Åström K.J., and Lischinsky P. (1995):
A new model for control of systems with friction. IEEE Transactions on Automatic Control, Vol. 40, No. 3, pp. 419-425.

Parameters

BearingFriction_0

NameLabelDescriptionData TypeValid Values

mo_useSupport

useSupport

= true, if support flange enabled, otherwise implicitly grounded

Number

0
1

mo_tau_pos

tau_pos

[w,tau] Positive sliding friction characteristic (w>=0)

Matrix of size Mx2

mo_peak

peak

Peak for maximum friction torque at w==0 (tau0_max = peak*tau_pos[1,2])

Scalar

mo_useHeatPort

useHeatPort

=true, if heatPort is enabled

Number

0
1

mo_startForward

startForward

startForward

Structure

mo_startForward/fixed

fixed

Cell of scalars

true
false

mo_startForward/start

start

Cell of scalars

true
false

mo_startBackward

startBackward

startBackward

Structure

mo_startBackward/fixed

fixed

Cell of scalars

true
false

mo_startBackward/start

start

Cell of scalars

true
false

mo_locked

locked

locked

Structure

mo_locked/fixed

fixed

Cell of scalars

true
false

mo_locked/start

start

Cell of scalars

true
false

mo_mode

mode

mode

Structure

mo_mode/fixed

fixed

Cell of scalars

true
false

mo_mode/start

start

Cell of scalars

BearingFriction_1

NameLabelDescriptionData TypeValid Values

mo_w_small

w_small

Relative angular velocity near to zero if jumps due to a reinit(..) of the velocity can occur (set to low value only if such impulses can occur)

Scalar

mo_K_locked

K_locked

Gain driving the relative motion between the friction elements to 0 when locked. This parameter should only be non-zero when using the model with fixed-step integration

Scalar

BearingFriction_2

NameLabelDescriptionData TypeValid Values

mo__nmodifiers

Number of Modifiers

Specifies the number of modifiers

Number

mo__modifiers

Modifiers

Add new modifier

Structure

mo__modifiers/varname

Variable name

Cell of strings

'phi_support'
'w_relfric'
'a_relfric'
'tau0'
'tau0_max'
'free'
'sa'
'lossPower'
'phi'
'tau'
'w'
'a'

mo__modifiers/attribute

Attribute

Cell of strings

'start'
'fixed'

mo__modifiers/value

Value

Ports

NameTypeDescriptionIO TypeNumber

flange_a

implicit

Flange of left shaft

input

1

flange_b

implicit

Flange of right shaft

output

1

Port 3

implicit

Support/housing of component

input

mo_useSupport

Port 4

implicit

Optional port to which dissipated losses are transported in form of heat

input

mo_useHeatPort